Complete maintenance practices for Chemical Resistant Pump
Understanding
the flow & maintenance of any equipment is very important. When things are running
effortlessly, it’s easy to overlook maintenance and conclude that it’s not
worth the time to check it regularly. But no, that’s not the case, and
could potentially lead to more harm than it’s worth. The equipment needs to be
kept maintained for better functioning.
It’s the most important thing a machine runs on. Not all
pumps operate on oil, some run on grease as well. Damage is mostly caused by
over lubricant than under lubricant. So, maintain an absolute specific amount
of lubrication to avoid damage. Lubricate the pump as per the manufacturer’s
guidelines and you won’t face a problem for the longest.
2.
KEEP STRAINERS CLEAN:
Clogged or uncleaned strainers are the biggest cause of slow
motor processes, and will affect the volume of the chemical process through the
pumps. Regular cleaning of strainer will keep a rise in production, and avoid
getting it clogged.
3.
MECHANICAL
CHECK:
● Check that mounting points are secure
● Inspect the mechanical seal and
packing
● Look over pumps flanges for leakage
● Check on pump couplings
4. REPLACE DAMAGED SEALS AND HOSES
If any hoses, seals, or O-rings show unusual damage, replace them immediately.
Using a temporary rubber lubricant will ensure a tight fit and prevent leaks. Understand the advancements and
use the beneficial tips & tricks.
5. SAFETY IS IMPORTANT:
It’s important to shut down the machines while working on maintenance. Remember to wear the required and necessary equipment for your safety.
6.
MAINTENANCE
FREQUENCY
Schedule the maintenance
check when the system is down and use reasonable time and frequency. Double
check with the manufacturer’s directions as to how to proceed with the
maintenance.
7.
ELECTRICAL INSPECTION
● Check if all the terminations are
tight
● Inspect motor vents and windings for
dust and clean them as per the manufacturer’s instructions
● Examine the starter/contractor for
arcing, overheating, etc.
● Use Megohmmeter to measure the
electrical resistance of insulators
8.
KEEP AN EYE on your equipments
Know your functioning tools well, and observe your pump at the time of
operation. Remember to check leakage, unusual sounds or vibrations, and unusual
odours.
.
Comments
Post a Comment