Complete maintenance practices for Chemical Resistant Pump

 

 

Understanding the flow & maintenance of any equipment is very important. When things are running effortlessly, it’s easy to overlook maintenance and conclude that it’s not worth the time to check it regularly. But no, that’s not the case, and could potentially lead to more harm than it’s worth. The equipment needs to be kept maintained for better functioning.

 Many times people hastily get a pump for their industry without fully knowing its operation and maintenance process. So, planning and carrying out regular maintenance of chemicalresistant pumps is essential to avoid pump downtime.

     1.    LUBRICATION:

It’s the most important thing a machine runs on. Not all pumps operate on oil, some run on grease as well. Damage is mostly caused by over lubricant than under lubricant. So, maintain an absolute specific amount of lubrication to avoid damage. Lubricate the pump as per the manufacturer’s guidelines and you won’t face a problem for the longest.

 

2.    KEEP STRAINERS CLEAN:

Clogged or uncleaned strainers are the biggest cause of slow motor processes, and will affect the volume of the chemical process through the pumps. Regular cleaning of strainer will keep a rise in production, and avoid getting it clogged.

 

3.    MECHANICAL CHECK:

     Check that mounting points are secure

     Inspect the mechanical seal and packing

     Look over pumps flanges for leakage

     Check on pump couplings

 

4.    REPLACE DAMAGED SEALS AND HOSES
If any hoses, seals, or O-rings show unusual damage, replace them immediately. Using a temporary rubber lubricant will ensure a tight fit and prevent leaks. Understand the advancements and use the beneficial tips & tricks.

5.    SAFETY IS IMPORTANT:

     It’s important to shut down the machines while working on maintenance. Remember to wear the required and necessary equipment for your safety.

 

6.    MAINTENANCE FREQUENCY

Schedule the maintenance check when the system is down and use reasonable time and frequency. Double check with the manufacturer’s directions as to how to proceed with the maintenance.

 

7.    ELECTRICAL INSPECTION

     Check if all the terminations are tight

     Inspect motor vents and windings for dust and clean them as per the manufacturer’s instructions

     Examine the starter/contractor for arcing, overheating, etc.

     Use Megohmmeter to measure the electrical resistance of insulators

 

8.    KEEP AN EYE on your equipments

Know your functioning tools well, and observe your pump at the time of operation. Remember to check leakage, unusual sounds or vibrations, and unusual odours.

 To keep pumps running properly, regular maintenance should be carried out and followed or it can be the cause of an entire plant shut down. Chemical resistant pump, Chemical process pumps & High-Pressure centrifugal pump, in fact, every pump will perform their best if operators provide the right kind of preventive and protective maintenance.

 We at Fluorolined Equipment Pvt. Ltd. are quite efficient at mentioning all the necessary requirements to be carried out in order to have a smooth functionable pump. We understand the importance of what a strict maintenance routine can do and would not like to see unnecessary harm caused to the people and the environment.

 

 

 

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